Sunday 25 August 2013

Problems in utilizing the Composites in industries-MMC

The primary barrier to the use of composites materials is their high initial costs in some cases, as compared to traditional materials, regardless of how effective the material will be over its life cycle. Industry considers high upfront costs, particularly when the life-cycle cost is relatively uncertain. This cost barrier inhibits research into new materials. In general, the cost of processing composites is very high, especially in the
hand lay-up process where raw material cost is only a small fraction of the total cost of a finished product. The recycling of composite materials presents a problem when penetrating a high-volume market such as the automotive industry, where volume production is in the millions of parts per year. With the new government regulations and environmental awareness, the use of composites has become a concern and poses a big challenge for recycling. Although composite materials other many benefits, the following disadvantages too are there:
1. The cost for composite materials is almost 5 to 20 times high as compared to the conventional material like steel and aluminum.
2. In the past, composite materials have been used for the fabrication of large structures at low volume (one to three parts per day). The lack of high-volume production methods limits the widespread use of composite materials.
3. Classical ways of designing products with metals depend on the use of machinery and metals handbooks and design data handbooks.Large design databases are available for metals. Designing parts with composites lacks such books because of the lack of a database.

4. The temperature resistance of composite parts depends on the temperature resistance of the matrix materials. Some composites absorb moisture also which may affect the properties and dimensional stability of the composites.

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